345249619
|
0418600
|
2021-04-13
|
1230 COUNTY ROAD 177, CUSSETA, AL, 36852
|
|
Inspection Type |
Referral
|
Scope |
Complete
|
Safety/Health |
Safety
|
Close Conference |
2021-04-13
|
Emphasis |
L: FORKLIFT, L: AUTOSUP, N: AMPUTATE
|
Case Closed |
2022-11-14
|
Related Activity
Type |
Referral |
Activity Nr |
1755653 |
Safety |
Yes |
|
Violation Items
Citation ID |
01001 |
Citaton Type |
Serious |
Standard Cited |
19100147 C04 I |
Issuance Date |
2021-10-08 |
Abatement Due Date |
2021-10-19 |
Current Penalty |
10000.0 |
Initial Penalty |
12288.0 |
Final Order |
2021-11-04 |
Nr Instances |
1 |
Nr Exposed |
3 |
Gravity |
10 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.147(c)(4)(i): Procedures were not utilized for the control of potentially hazardous energy when employees were engaged in activities covered by this section: a) SC Duct Machine; On or about April 28 2021 and times prior, the employer exposed employees to amputation hazards in that the employer failed to ensure employees utilized the machine specific lockout tagout procedure while engaged in clearing jams which required employees to reach into/near the point-of-operation to pick up the resonator from the heating plate and place it back onto the vacuum area of the top mold before the molds closed onto the heating plate. |
|
Citation ID |
01002 |
Citaton Type |
Serious |
Standard Cited |
19100147 C05 I |
Issuance Date |
2021-10-08 |
Abatement Due Date |
2021-10-19 |
Current Penalty |
10000.0 |
Initial Penalty |
12288.0 |
Final Order |
2021-11-04 |
Nr Instances |
1 |
Nr Exposed |
3 |
Gravity |
10 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.147(c)(5)(i):Locks, tags, chains, wedges, key blocks, adapter pins, self-locking fasteners, or other hardware were not provided by the employer for isolating, securing or blocking of machines or equipment from energy sources: a) SC Duct Machine; On or about April 23, 2021 and times prior, the employer failed to provide lockout tagout devices to machine operators performing tasks such as cleaning/clearing jams which exposed employees to caught-in hazards associated with unexpected restart/movement of equipment. |
|
Citation ID |
01003 |
Citaton Type |
Serious |
Standard Cited |
19100147 C07 I A |
Issuance Date |
2021-10-08 |
Abatement Due Date |
2021-10-21 |
Current Penalty |
10000.0 |
Initial Penalty |
12288.0 |
Final Order |
2021-11-04 |
Nr Instances |
1 |
Nr Exposed |
2 |
Gravity |
10 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.147(c)(7)(i)(A):Authorized employee(s) did not receive training in the recognition of applicable hazardous energy sources, the type and magnitude of the energy available in the workplace, and the methods and means necessary for energy isolation: a) SC Duct Machine; On or about April 23, 2021 and at times prior thereto, the employer exposed employees engaged in clearing jams to amputation hazards in that the employer failed to provide training on the recognition and magnitude of hazardous energy sources and the means and methods in which to isolate these energy sources. |
|
Citation ID |
01004 |
Citaton Type |
Serious |
Standard Cited |
19100178 L04 III |
Issuance Date |
2021-10-08 |
Abatement Due Date |
2021-10-19 |
Current Penalty |
6000.0 |
Initial Penalty |
8778.0 |
Final Order |
2021-11-04 |
Nr Instances |
1 |
Nr Exposed |
70 |
Gravity |
5 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.178(l)(4)(iii):An evaluation of each powered industrial truck operator's performance was not being conducted at least once every three years: a) Facility: On or about April 27, 2021 and times prior, the employer failed to ensure forklift operators were evaluated at least every three years . |
|
Citation ID |
01005A |
Citaton Type |
Serious |
Standard Cited |
19100178 Q07 |
Issuance Date |
2021-10-08 |
Abatement Due Date |
2021-10-19 |
Current Penalty |
10000.0 |
Initial Penalty |
12288.0 |
Final Order |
2021-11-04 |
Nr Instances |
3 |
Nr Exposed |
70 |
Gravity |
10 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.178(q)(7):Powered industrial truck(s) which were used on a round-the-clock basis were not examined for defects after each shift: a) Facility: On or about May 5, 2021 and times prior, the employer failed to ensure all forklifts in use at the facility were examined for defects prior to being placed in service. |
|
Citation ID |
01005B |
Citaton Type |
Serious |
Standard Cited |
19100178 Q01 |
Issuance Date |
2021-10-08 |
Abatement Due Date |
2021-10-19 |
Current Penalty |
0.0 |
Initial Penalty |
0.0 |
Final Order |
2021-11-04 |
Nr Instances |
2 |
Nr Exposed |
70 |
Gravity |
10 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.178(q)(1): Any power-operated industrial truck not in safe operating condition was not taken out of service, and/or repairs were not made by authorized personnel: a) Facility; On or about May 5, 2021 and times prior, the employer exposed employees to struck-by hazards in that the employer permitted employees to operated a forklift (Hangcha #25) whose backup alarm and backup light were not in safe operating condition and failed to take the forklift out of service or perform repairs. b) Facility; On or about May 5, 2021 and times prior, the employer exposed employees to struck-by hazards in that the employer permitted employees to operated a forklift (Unit 935, serial number 4354) that did not have a functioning seatbelt and failed to take the forklift out of service or perform repairs. |
|
Citation ID |
02001 |
Citaton Type |
Willful |
Standard Cited |
19100178 L01 II |
Issuance Date |
2021-10-08 |
Abatement Due Date |
2021-10-19 |
Current Penalty |
55000.0 |
Initial Penalty |
122879.0 |
Final Order |
2021-11-04 |
Nr Instances |
1 |
Nr Exposed |
70 |
Gravity |
10 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.178(l)(1)(ii):The employer did not ensure that each operator had successfully completed the training required by paragraph (l), except as permitted by paragraph (l)(5), prior to permitting an employee to operate a powered industrial truck: a) Facility wide: On or about April 10, 2021 and times prior thereto, the employer exposed employees to struck-by hazards, in that; the employer required employees to operate powered industrial trucks prior to the employees being trained in the safe operation of the equipment. |
|
Citation ID |
03001 |
Citaton Type |
Repeat |
Standard Cited |
19100212 A03 II |
Issuance Date |
2021-10-08 |
Abatement Due Date |
2021-10-21 |
Current Penalty |
10000.0 |
Initial Penalty |
24575.0 |
Final Order |
2021-11-04 |
Nr Instances |
1 |
Nr Exposed |
3 |
Gravity |
10 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.212(a)(3)(ii):The point of operation of machines whose operation exposes an employee to injury, shall be guarded. The guarding device shall be in conformity with any appropriate standards therefor, or, in the absence of applicable specific standards, shall be so designed and constructed as to prevent the operator from having any part of his body in the danger zone during the operating cycle: a) Production Floor: On or about April 23, 2021 and times prior, the employer exposed employees operating the SC Duct Machine to amputation hazards, in that; the employer failed to ensure the light curtain was in the proper operating condition to prevent the operator from reaching into the point of operation during the cycle of the machine. Leehan America, Inc. was previously cited for a violation of this occupational safety and health standard or its equivalent standard 29 CFR 1910.212(a)(3)(ii), which was contained in OSHA inspection number 1295981, citation number 1, item number 1 and was affirmed as a final order on April 25, 2018, with respect to a workplace located at 1230 County Road 177, Cusseta, AL 36852. |
|
|
343579181
|
0418600
|
2018-10-31
|
1230 COUNTY ROAD 177, CUSSETA, AL, 36852
|
|
Inspection Type |
Complaint
|
Scope |
Partial
|
Safety/Health |
Safety
|
Close Conference |
2018-10-31
|
Emphasis |
L: FORKLIFT, N: AMPUTATE
|
Case Closed |
2019-05-31
|
Related Activity
Type |
Complaint |
Activity Nr |
1394944 |
Safety |
Yes |
|
Violation Items
Citation ID |
01001 |
Citaton Type |
Other |
Standard Cited |
19100212 A01 |
Issuance Date |
2019-02-11 |
Abatement Due Date |
2019-03-01 |
Current Penalty |
3000.0 |
Initial Penalty |
3836.0 |
Final Order |
2019-02-26 |
Nr Instances |
1 |
Nr Exposed |
3 |
Related Event Code (REC) |
Complaint |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.212(a)(1): Types of guarding. One or more methods of machine guarding shall be provided to protect the operator and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks. Examples of guarding methods are-barrier guards, two-hand tripping devices,electronic safety devices, etc. a) Production Floor; On or about October 31, 2018, the employer exposed employees to caught-in hazards in that employees were allowed to operate the UD Clamp Assembly Machine with an unguarded pinch point. |
|
|
342959814
|
0418600
|
2018-02-14
|
1230 COUNTY ROAD 177, CUSSETA, AL, 36852
|
|
Inspection Type |
Complaint
|
Scope |
Partial
|
Safety/Health |
Safety
|
Close Conference |
2018-02-14
|
Emphasis |
L: AUTOSUP, L: FORKLIFT, N: AMPUTATE
|
Case Closed |
2018-08-20
|
Related Activity
Type |
Complaint |
Activity Nr |
1309557 |
Safety |
Yes |
|
Violation Items
Citation ID |
01001 |
Citaton Type |
Serious |
Standard Cited |
19100212 A03 II |
Issuance Date |
2018-03-29 |
Abatement Due Date |
2018-05-15 |
Current Penalty |
4500.0 |
Initial Penalty |
7484.0 |
Final Order |
2018-04-25 |
Nr Instances |
1 |
Nr Exposed |
1 |
Gravity |
5 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.212(a)(3)(ii): Point(s) of operation of machinery were not guarded to prevent employee(s) from having any part of their body in the danger zone(s) during operating cycle(s): a) Vertical mold #3; On or about February 14, 2018 and at times prior thereto, employees operating, including but not limited to Vertical mold #3, were exposed to crush-by hazards while loading and unloading the machine in that the employer did not provide guarding to keep employees hands out of the point of operation during the operating cycle. |
|
Citation ID |
02001 |
Citaton Type |
Other |
Standard Cited |
19100147 C06 II |
Issuance Date |
2018-03-29 |
Current Penalty |
0.0 |
Initial Penalty |
0.0 |
Final Order |
2018-04-25 |
Nr Instances |
1 |
Nr Exposed |
6 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.147(c)(6)(ii): The employer did not certify that periodic inspections of the energy control procedures had been performed: a) Production floor; On or about February 14, 2018 and at times prior thereto, the employer failed to certify that an annual audit of the energy control procedures had been performed with employees authorized to perform lockout tagout. |
|
|
341985604
|
0418600
|
2016-12-06
|
1230 CR-177, CUSSETA, AL, 36852
|
|
Inspection Type |
Planned
|
Scope |
Complete
|
Safety/Health |
Safety
|
Close Conference |
2016-12-08
|
Emphasis |
L: AUTOSUP, N: AMPUTATE, P: AMPUTATE
|
Case Closed |
2017-03-15
|
Related Activity
Type |
Complaint |
Activity Nr |
1160936 |
Safety |
Yes |
|
Violation Items
Citation ID |
01001 |
Citaton Type |
Other |
Standard Cited |
19100243 C01 |
Issuance Date |
2017-02-02 |
Current Penalty |
2100.0 |
Initial Penalty |
2805.0 |
Final Order |
2017-02-23 |
Nr Instances |
1 |
Nr Exposed |
1 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.243(c)(1): Abrasive wheel(s) were used on portable grinder(s) which were not provided with safety guard(s) meeting the requirements specified in 29 CFR 1910.243(c)(1) through (c)(4): a) Maintenance Shop; On or about December 6, 2016 and at times prior, employees used an unguarded portable angle grinder. |
|
|
340119254
|
0418600
|
2014-12-04
|
1230 CR-177, CUSSETA, AL, 36852
|
|
Inspection Type |
Complaint
|
Scope |
Partial
|
Safety/Health |
Health
|
Close Conference |
2014-12-04
|
Case Closed |
2015-03-13
|
Related Activity
Type |
Complaint |
Activity Nr |
913950 |
Safety |
Yes |
|
Violation Items
Citation ID |
01001 |
Citaton Type |
Other |
Standard Cited |
19100178 L04 III |
Issuance Date |
2014-12-31 |
Abatement Due Date |
2015-01-13 |
Current Penalty |
0.0 |
Initial Penalty |
0.0 |
Final Order |
2015-01-28 |
Nr Instances |
1 |
Nr Exposed |
1 |
FTA Current Penalty |
0.0 |
Citation text line |
29 CFR 1910.178(l)(4)(iii): An evaluation of each powered industrial truck operator's performance was not being conducted at least once every three years: a. Facility: On or about December 4, 2014: the employer required an employee to operate forklifts in the facility without being retrained within 3 years of their initial training. |
|
|
316087220
|
0418600
|
2011-11-29
|
1230 CO RD 177, CUSSETA, AL, 36852
|
|
Inspection Type |
FollowUp
|
Scope |
Partial
|
Safety/Health |
Safety
|
Close Conference |
2011-11-30
|
Case Closed |
2012-01-27
|
Related Activity
Type |
Inspection |
Activity Nr |
314540808 |
|
Violation Items
Citation ID |
01001 |
Citaton Type |
Serious |
Standard Cited |
19100242 B |
Issuance Date |
2011-12-27 |
Abatement Due Date |
2011-11-30 |
Current Penalty |
1562.0 |
Initial Penalty |
2231.0 |
Nr Instances |
10 |
Nr Exposed |
6 |
Gravity |
05 |
|
|
314540808
|
0418600
|
2010-07-30
|
1230 CO RD 177, CUSSETA, AL, 36852
|
|
Inspection Type |
Accident
|
Scope |
Complete
|
Safety/Health |
Safety
|
Close Conference |
2010-07-30
|
Emphasis |
S: AMPUTATIONS, N: AMPUTATE
|
Case Closed |
2011-02-28
|
Related Activity
Type |
Accident |
Activity Nr |
100454222 |
|
Violation Items
Citation ID |
01001 |
Citaton Type |
Serious |
Standard Cited |
19100023 C01 |
Issuance Date |
2010-12-20 |
Abatement Due Date |
2011-02-01 |
Current Penalty |
500.0 |
Initial Penalty |
1000.0 |
Nr Instances |
7 |
Nr Exposed |
3 |
Gravity |
05 |
|
Citation ID |
01002 |
Citaton Type |
Serious |
Standard Cited |
19100147 C04 I |
Issuance Date |
2010-12-20 |
Abatement Due Date |
2011-01-06 |
Current Penalty |
4300.0 |
Initial Penalty |
4900.0 |
Nr Instances |
1 |
Nr Exposed |
3 |
Related Event Code (REC) |
Accident |
Gravity |
10 |
|
Citation ID |
01003 |
Citaton Type |
Serious |
Standard Cited |
19100147 C07 IV |
Issuance Date |
2010-12-20 |
Abatement Due Date |
2011-01-06 |
Current Penalty |
2800.0 |
Initial Penalty |
3500.0 |
Nr Instances |
1 |
Nr Exposed |
3 |
Gravity |
10 |
|
Citation ID |
01004A |
Citaton Type |
Serious |
Standard Cited |
19100215 A04 |
Issuance Date |
2010-12-20 |
Abatement Due Date |
2010-07-30 |
Current Penalty |
300.0 |
Initial Penalty |
850.0 |
Nr Instances |
1 |
Nr Exposed |
3 |
Gravity |
05 |
|
Citation ID |
01004B |
Citaton Type |
Serious |
Standard Cited |
19100215 B09 |
Issuance Date |
2010-12-20 |
Abatement Due Date |
2010-07-30 |
Nr Instances |
1 |
Nr Exposed |
3 |
Gravity |
05 |
|
Citation ID |
01005 |
Citaton Type |
Serious |
Standard Cited |
19100305 G02 III |
Issuance Date |
2010-12-20 |
Abatement Due Date |
2010-12-23 |
Current Penalty |
600.0 |
Initial Penalty |
1250.0 |
Nr Instances |
1 |
Nr Exposed |
8 |
Gravity |
05 |
|
Citation ID |
02001 |
Citaton Type |
Other |
Standard Cited |
19100305 B01 II |
Issuance Date |
2010-12-20 |
Abatement Due Date |
2010-12-23 |
Nr Instances |
1 |
Nr Exposed |
8 |
Gravity |
01 |
|
Citation ID |
02002 |
Citaton Type |
Other |
Standard Cited |
19100305 G01 IVA |
Issuance Date |
2010-12-20 |
Abatement Due Date |
2010-12-23 |
Nr Instances |
1 |
Nr Exposed |
8 |
Gravity |
01 |
|
|