|
341192961
|
0418300
|
2016-01-21
|
1310 FRANCIS W, JACKSONVILLE, AL, 36265
|
|
| Inspection Type |
Complaint
|
| Scope |
Partial
|
| Safety/Health |
Health
|
| Close Conference |
2016-03-09
|
| Case Closed |
2016-04-01
|
Related Activity
| Type |
Complaint |
| Activity Nr |
1053881 |
| Health |
Yes |
|
Violation Items
| Citation ID |
01001 |
| Citaton Type |
Serious |
| Standard Cited |
19100305 G01 IV A |
| Issuance Date |
2016-03-15 |
| Abatement Due Date |
2016-03-25 |
| Current Penalty |
1560.6 |
| Initial Penalty |
2601.0 |
| Final Order |
2016-03-30 |
| Nr Instances |
1 |
| Nr Exposed |
3 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.305(g)(1)(iv)(A): Flexible cords and/or cables were used as a substitute for the fixed wiring of a structure: a) On or about January 21, 2016 - Grinding room, inspection table #1, an extension cord was being used a substitute for the fixed wiring of a structure. |
|
| Citation ID |
01002A |
| Citaton Type |
Serious |
| Standard Cited |
19101200 F05 I |
| Issuance Date |
2016-03-15 |
| Abatement Due Date |
2016-03-25 |
| Current Penalty |
1377.0 |
| Initial Penalty |
2295.0 |
| Final Order |
2016-03-30 |
| Nr Instances |
1 |
| Nr Exposed |
5 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.1200(f)(5)(i): The employer did not ensure that each container of hazardous chemicals in the workplace was labeled, tagged or marked with the identity of the hazardous chemical(s) contained therein: (a) On or about January 21, 2016 - Grinding room, a portable spraying container, of semi dark brown colored liquid, was not labeled to identify its contents. |
|
| Citation ID |
01002B |
| Citaton Type |
Serious |
| Standard Cited |
19101200 F05 II |
| Issuance Date |
2016-03-15 |
| Abatement Due Date |
2016-03-25 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Final Order |
2016-03-30 |
| Nr Instances |
1 |
| Nr Exposed |
5 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.1200(f)(5)(ii): The employer did not ensure that each container of hazardous chemicals in the workplace was labeled, tagged or marked with the appropriate hazard warnings: a) On or about January 21, 2016 - Grinding room, a portable spraying container, of semi-dark brown colored liquid, was not marked with information regarding the hazards of its contents. |
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|
|
340196617
|
0418300
|
2015-01-21
|
1310 WEST FRANCIS STREET, JACKSONVILLE, AL, 36265
|
|
| Inspection Type |
FollowUp
|
| Scope |
Partial
|
| Safety/Health |
Health
|
| Close Conference |
2015-02-06
|
| Emphasis |
N: SILICA
|
| Case Closed |
2015-06-29
|
Related Activity
| Type |
Inspection |
| Activity Nr |
950776 |
| Health |
Yes |
|
| Type |
Inspection |
| Activity Nr |
1024827 |
| Health |
Yes |
|
Violation Items
| Citation ID |
01001A |
| Citaton Type |
Serious |
| Standard Cited |
19100134 C01 |
| Issuance Date |
2015-05-01 |
| Abatement Due Date |
2015-07-01 |
| Current Penalty |
1530.0 |
| Initial Penalty |
2550.0 |
| Final Order |
2015-05-29 |
| Nr Instances |
1 |
| Nr Exposed |
4 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.134(c)(1): The respiratory protection program was not updated as necessary to reflect those changes in workplace conditions that affected respirator use: (a) On or about 1/21/15 - The written respiratory protection program developed for the facility was dated as revised on July 23, 2002. The program had not been updated and didn't specify the current conditions at the site such as employee exposure to occupational silica. |
|
| Citation ID |
01001B |
| Citaton Type |
Serious |
| Standard Cited |
19100134 E01 |
| Issuance Date |
2015-05-01 |
| Abatement Due Date |
2015-05-20 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Final Order |
2015-05-29 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.134(e)(1): The employer did not provide a medical evaluation to determine the employee's ability to use a respirator, before the employee was fit tested or required to use the respirator in the workplace: (a) On or about 1/21/15 - Shakeout line, employees exposed to silica and required to utilize a Gateway N95 respirator were not provided a medical evaluation. |
|
| Citation ID |
01001C |
| Citaton Type |
Serious |
| Standard Cited |
19100134 F02 |
| Issuance Date |
2015-05-01 |
| Abatement Due Date |
2015-05-28 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Final Order |
2015-05-29 |
| Nr Instances |
1 |
| Nr Exposed |
2 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.134(f)(2): Employee(s) using tight-fitting facepiece respirators were not fit tested prior to initial use of the respirator, whenever a different respirator facepiece (size, style, model or make) is used, and at least annually thereafter: (a) On or about 1/21/15 - Shakeout line, the employee(s) working at the shakeout line and required by the employer to utilize a Gateway N95 respirator was not provided a fit test prior to the initial use of the respirator. (b) On or about 1/21/15 - Shakeout line, an employee(s) working at the shakeout line had not received a current FIT test with the model or make of respirator that was required to be utilized. The employee was provided and utilized a Gateway N95 respirator. (c) On or about 2/6/15 - an employee(s) working at the shakeout line and required by the employer to utilize a Gateway N95 respirator had not received a current fit test. |
|
| Citation ID |
02001 |
| Citaton Type |
Other |
| Standard Cited |
19040029 B03 |
| Issuance Date |
2015-05-01 |
| Abatement Due Date |
2015-05-13 |
| Current Penalty |
510.0 |
| Initial Penalty |
850.0 |
| Final Order |
2015-05-29 |
| Nr Instances |
1 |
| Nr Exposed |
3 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1904.29(b)(3): Each recordable injury or illness was not entered on the OSHA 300 Log and on an incident report (OSHA Form 301or equivalent) within seven (7) calendar days of receiving information that a recordable injury or illness had occurred: (a) On or about 1/21/15 - Gnutti Carlo USA, Inc. site located at 1310 West Francis Street, Jacksonville, AL as follows: One employee sustained an ankle injury on 12/04/2014 and another employee sustained a scalp injury on 11/02/2014. |
|
|
|
340080373
|
0418300
|
2014-11-12
|
1310 WEST FRANCIS STREET, JACKSONVILLE, AL, 36265
|
|
| Inspection Type |
Complaint
|
| Scope |
Partial
|
| Safety/Health |
Safety
|
| Close Conference |
2014-11-18
|
| Case Closed |
2015-04-10
|
Related Activity
| Type |
Complaint |
| Activity Nr |
920797 |
| Safety |
Yes |
|
Violation Items
| Citation ID |
01001 |
| Citaton Type |
Other |
| Standard Cited |
19100147 C07 I A |
| Issuance Date |
2015-03-04 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Final Order |
2015-03-31 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.147(c)(7)(i)(A): Authorized employee(s) did not receive training in the recognition of applicable hazardous energy sources, the type and magnitude of the energy available in the workplace, and the methods and means necessary for energy isolation: (a) On or about 11/12/2014 - Main plant, an employee working on third shift engaged in servicing and/or maintenance activities for equipment such as, but not limited to, furnaces, cranes, hoists, forklifts, and saws had not been trained on the energy control program for the facility. |
|
|
|
339507766
|
0418300
|
2013-12-04
|
1310 WEST FRANCIS STREET, JACKSONVILLE, AL, 36265
|
|
| Inspection Type |
Planned
|
| Scope |
Complete
|
| Safety/Health |
Health
|
| Close Conference |
2013-12-10
|
| Emphasis |
L: EISAOF, P: CHROME6, N: SILICA, N: PMETALS, N: CHROME6
|
| Case Closed |
2015-04-29
|
Violation Items
| Citation ID |
01001 |
| Citaton Type |
Serious |
| Standard Cited |
19100132 A |
| Issuance Date |
2014-02-25 |
| Abatement Due Date |
2014-03-21 |
| Current Penalty |
3060.0 |
| Initial Penalty |
5100.0 |
| Final Order |
2014-03-24 |
| Nr Instances |
1 |
| Nr Exposed |
7 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.132(a): Protective equipment was not used when necessary whenever hazards capable of causing injury and impairment were encountered: (a) On or about December 4, 2013 - Foundry personnel, employees in the treatment and transfer processes on the melt deck wore flame resistant jackets and did not utilize personal protective equipment such as chaps and flame resistant pants to protect the legs. |
|
| Citation ID |
01002A |
| Citaton Type |
Serious |
| Standard Cited |
19101000 B01 |
| Issuance Date |
2014-02-25 |
| Abatement Due Date |
2014-08-19 |
| Current Penalty |
2550.0 |
| Initial Penalty |
4250.0 |
| Final Order |
2014-03-24 |
| Nr Instances |
1 |
| Nr Exposed |
2 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.1000(b)(1): Employee(s) were exposed to an airborne concentration of Silica, Crystalline Quartz (Respirable Fraction) listed in Table Z-2 in excess of the 8 hour Time Weighted Average concentration of 0.476 mg/m3: a. On or about 12/10/13, Shakeout line, an employee was exposed to an 8-hour time weighted average of 1.74 mg/m3 of Silica, Crystalline Quartz (Repirable Fraction), approximately 3.7 times the permissible exposure limit (PEL) of 0.476 mg/m3. The employee was sampled for 440 miunutes during one shift on 12/10/13. Zero exposure was assumed for the unsampled time of 40 minutes. |
|
| Citation ID |
01002B |
| Citaton Type |
Serious |
| Standard Cited |
19101000 E |
| Issuance Date |
2014-02-25 |
| Abatement Due Date |
2014-08-19 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Final Order |
2014-03-24 |
| Nr Instances |
1 |
| Nr Exposed |
2 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.1000(e): Feasible administrative or engineering controls were not determined and implemented to achieve compliance with the limits prescribed in 29 CFR 1910.1000(a) through (d): a. On or about 12/10/13, Shakeout line, an employee was exposed to an 8-hour time weighted average of 1.74 mg/m3 of Silica, Crystalline quartz (Respirable Fraction) Dust, approximately 3.7 times the permissible exposure limit (PEL) of 0.476 mg/m3. The employee was sampled for 440 minutes during one shift on 12/10/13. Zero exposure was assumed for the unsampled time of 40 minutes. |
|
| Citation ID |
02001 |
| Citaton Type |
Other |
| Standard Cited |
19101026 D01 |
| Issuance Date |
2014-02-25 |
| Abatement Due Date |
2014-03-07 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Final Order |
2014-03-24 |
| Nr Instances |
1 |
| Nr Exposed |
2 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.1026(d)(1): The employer with a workplace or work operation covered by this standard did not determine the 8-hour time-weighted average exposure for each employee exposed to chromium (VI): (a) On or about 12/10/14,Treatment Deck, an employee was exposed to chromium (VI) at a time-weighted-average of 0.00008 mg/m3. The employee was sampled for 401 minutes during one shift on 12/10/14. Zero exposure was not assumed for the unsampled time of 79 minutes. |
|
| Citation ID |
02002 |
| Citaton Type |
Other |
| Standard Cited |
19101026 I04 I |
| Issuance Date |
2014-02-25 |
| Abatement Due Date |
2014-03-07 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Final Order |
2014-03-24 |
| Nr Instances |
1 |
| Nr Exposed |
2 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.1026(i)(4)(i): Employees were allowed to consume food or beverages at a worksite where chromium (VI) was present; however, the employer did not ensure that the eating and drinking areas were maintained as free as practicable of chromium (VI): (a) On or about 12/10/13, lunchroom, the presence of chromium(VI) was detected in a wipe sample taken from the lunchroom table. |
|
|
|
339416182
|
0418300
|
2013-09-17
|
1310 WEST FRANCIS STREET, JACKSONVILLE, AL, 36265
|
|
| Inspection Type |
Planned
|
| Scope |
Complete
|
| Safety/Health |
Safety
|
| Close Conference |
2013-09-17
|
| Emphasis |
P: SSTARG12, L: FORKLIFT, N: SSTARG12
|
| Case Closed |
2013-11-26
|
Violation Items
| Citation ID |
01001 |
| Citaton Type |
Serious |
| Standard Cited |
19100212 A01 |
| Issuance Date |
2013-11-08 |
| Abatement Due Date |
2013-11-21 |
| Current Penalty |
2550.0 |
| Initial Penalty |
4250.0 |
| Final Order |
2013-12-06 |
| Nr Instances |
1 |
| Nr Exposed |
3 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.212(a)(1): One or more methods of machine guarding was not provided to protect the operator and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks: (a) On or about 09/17/2013 - Main plant, maintenance area, the Jet horizontal band saw was not guarded. |
|
| Citation ID |
01002A |
| Citaton Type |
Serious |
| Standard Cited |
19100215 A04 |
| Issuance Date |
2013-11-08 |
| Abatement Due Date |
2013-11-21 |
| Current Penalty |
2040.0 |
| Initial Penalty |
3400.0 |
| Final Order |
2013-12-06 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.215(a)(4): Work rest(s) on grinding machinery were not adjusted closely to the wheel with a maximum opening of one-eighth inch: (a) On or about 09/17/2013 - Main plant, pattern shop, Dewalt grinder, the work rest was adjusted at one-half inch from the wheel. |
|
| Citation ID |
01002B |
| Citaton Type |
Serious |
| Standard Cited |
19100215 B09 |
| Issuance Date |
2013-11-08 |
| Abatement Due Date |
2013-11-21 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Final Order |
2013-12-06 |
| Nr Instances |
1 |
| Nr Exposed |
1 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.215(b)(9): The distance between the abrasive wheel periphery(s) and the adjustable tongue or the end of the safety guard peripheral member at the top exceeded one-fourth inch: (a) On or about 09/17/2013 - Main plant, pattern shop, Dewalt grinder, the tongue guard was adjusted at one-half inch from the wheel. |
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